The art of a high performing home with Knauf Insulation

The art of a high performing home with Knauf Insulation

As well as being architecturally stunning, Labrador House is a high performing home with wall U-values of 0.15 W/m2K, achieved using Knauf Insulation’s Rocksilk® RS45.

Labrador House is a property born out of the surrounding landscape. When a couple were looking for a new home near the village of Shaldon, Devon, they found the perfect spot, nestled in the coastal cliffs and fell in love with the area. They decided they wanted to build a home that followed the contours of the cliffside and used a dark palette of materials to blend into the background of the surrounding woodland.

Connecting to the landscape
VESP Architects specialise in unique residential projects in the Southwest of England. The challenge was to build a 550m2 home that didn’t impose on the landscape as a single mass. Instead, the property would be broken up into three main areas, linked by flat roof corridors covered with coastal plants.

As well as this decentred design, VESP wanted to achieve a high standard of thermal efficiency, taking advantage of the large glazing areas on the seaward side of the property. The property uses two air source heat pumps and mechanical ventilation with heat recovery (MVHR) to extract air from the bathroom and kitchens and cycle warm air throughout the house. These technologies perform most efficiently in a well-insulated environment.

An airtight thermal envelope
To achieve an airtight and efficient thermal envelope, the timber clad sections of the house used 175mm slabs of Rocksilk® RS45, a rock mineral wool product, fitted between the studs of the SFS (steel frame system). The total U-value for the timber-clad walls was 0.15 W/m2K.

Rocksilk® RS45 is a versatile rock mineral wool slab that can be used in multiple applications including floors, pitched roofs and internal walls, as well as light steel frame and timber frame walls. It is non-combustible, with the best possible Euroclass A1 reaction to fire classification, and is manufactured using ECOSE® Technology, a plant-based binder that contains no added formaldehyde or phenol.

Installation is key
As Director Ian Phillips explained, one the biggest factors in the specification of Rocksilk® RS45 was the installation process: “We now specify mineral wool for any full-fill insulation we need. The fact is that rigid boards such as PIR perform well on paper but are not quality control friendly.” Ian added, “The boards don’t sit as closely to the timber as they need to. Mineral wool can be pushed into a space and fills it so easily.”

Ian added that: “Over the past decade we’ve used mineral wool more and more – it’s a key part of our specification process now.” Mineral wool products like Rocksilk® RS45 are flexible enough to adapt to minor imperfections in the substrate, in this instance timber cladding. At abutting edges, the fibres will also ‘knit’ together to create an airtight layer of insulation without taping.

To achieve an airtight and efficient thermal envelope, the timber clad sections of the house used 175mm slabs of Rocksilk® RS45

Technical support done right
Ian also explained that Knauf Insulation’s technical support makes them his first choice as a supplier of mineral wool. “Knauf Insulation have always been very approachable whenever we’ve needed technical advice,” Ian said, “and the resources they have are useful – the technical and installation documents and the U-value calculator. It’s good to know I can rely on them for support when it’s needed.”

A home without compromise
Labrador House was designed and built on the uncompromising vision of the couple who first looked at the old red brick house that seemed to be in the perfect spot. VESP worked closely with them to realise this dream house, using materials such as Knauf Insulation’s Rocksilk® RS45 to achieve a high standard for energy efficiency, in a modern home designed to be a part of the landscape that the couple found so inspiring to begin with.

For further information on Knauf Insulation’s Rocksilk® RS45 click here

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